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PQA's PRODUCTS AND SERVICES

Ask PQA

PQA's Bulletin Board System for questions and answers on quality, productivity, management systems, personnel, and all things technical.  Ask a question or leave behind some suggestions for others.  PQA's Sr. consultants moderate the Board on a daily basis, and will add their comments when questions go unanswered for more that 72 hrs.  You can receive an automatic e-mail notice when your question has been responded to.

 

Business Excellence

PQA's experienced consultants each have over 15 years experience in industry.  They have training as Business Excellence Assessors for national Excellence Awards.  Take advantage of this expertise for your business for maximum profits and customer satisfaction.  PQA can do an assessment of your operations, &/or help your team implement a Business Excellence process to take you to the next level.

 

Business Process Improvement

PQA had it in our name starting 17 years ago.  It's all about the process.  Everybody has processes, as well as bottlenecks in those processes.  PQA has the expertise to quickly assess your current processes, and develop an improvement program to achieve the maximum co-ordination between all processes.  The end result is the best that you can be.

Being a generalist has its advantages.  PQA is exposed to hundreds of different companies and methods.  We can help you identify new and different ways as alternatives to the classic solutions; instead of the classic solutions that you (and your competitors) have always used.  There is competitive advantages available in rapid change to improved business processes.

 

Consulting Services

PQA offers a wide range of consulting and training services for the manufacturing, technology, and service industries.

  1. Leadership & Corporate Governance   Strategic Planning, Supervision Leadership & Management Training, Competitive Analysis, Balanced Scorecard and Measurement Systems, Mergers & Acquisition Due Diligence, Coaching & Mentoring, Business Excellence assessments (Malcolm Baldrige and Canadian Award of Excellence), Best In Class analysis & benchmarking.
     
  2. Operations Management Systems:   Productivity and Profit Improvement Programs, Corrective & Preventive Action, Theory of Constraints, Management of Change, Project Management (Traditional & Critical Chain), Seminars & Workshops, Employee and Team Development, Employee suggestion programs, Self-directed work teams, Incentive Systems for Employees & Management, ISO 14001 Environmental Management systems, Modernization or Expansion Plans

  3. Quality Management Systems: ISO 9000 series (ie. ISO 9001), ISO 13485, QS 9000, QS 9000 TE, ISO/TS 16949, ISO 17025 Quality Management Systems, Total Quality Management, Assessment of Excellence (Malcolm Baldrige Award, Canadian Award of Excellence, etc.), Six Sigma Training and Implementation, Quality Assurance Procedure Manuals, Quality Function Deployment (QFD), Quality System Development, Analysis & Audits, Statistical Process Control (SPC) & Data Analysis, Supplier Development, Employee Training Plans & Training Courses, Black/Green/Yellow Belt Training for Six Sigma, Six Sigma implementations.

  4. Service Excellence Systems: Measurements for Customer Service & Business Improvement, Customer & Supplier Surveys, Office Automation, Lean administration systems, Improvement Methods for Errors and Delays, Mistake Proofing, Management Reporting Systems,  Competitive Analysis,  Business Procedure Manuals,  Customer Complaint Management Systems, Customer Surveys & Focus Groups, Employee satisfaction surveys.

  5. Manufacturing Systems: Lean Manufacturing,  Just-In-Time (JIT),  Scheduling Systems, Cellular Manufacturing,  Poka-Yoke (Mistake-proofing), Kanban systems, MRP    MRP II    ERP   and   SAP Implementation, SMED (Quick Setup Technology), Theory of Constraints (drum, buffer, rope scheduling),  Synchronous Manufacturing,  Plant Layout,  Document Management Systems, 5 S, Total Productive Maintenance.

  6. Engineering Services: Professional Engineering services, Rapid Design & Product development systems, Problem Solving and Trouble Shooting, Root Cause Analysis, Continuous Improvement,  Scale-up and Piloting,  process design,  SR&ED Tax Credit Recovery, New Product Design and Development, Risk Assessments.
     
  7. Energy Management & Conservation:   Energy audits, Pinch Analysis, reduction in utility consumption, steam trap analysis & management, real-time monitoring & expert systems for improving energy efficiency, HRSG (Heat Recover Steam Generator) and CGT (Combustion Gas Turbine) operational analysis, electrical power quality and power factor optimization, Greenhouse Gas reduction, alternative energy sources (solar, wind, hybrid, fuel cell).
     
  8. Coaching & mentoring of Sr. Management and Company Owners:   Management often need a friendly, confidential ear to listen to their concerns and problems.  Sometimes it helps to have someone to ask tough questions that need to be asked.  Competitors understand the issues and the available options, but can't be safely used for confidential discussions.  Friends and business associates are willing, but may lack the needed expertise.  PQA combines the expertise, willingness, and the personal strength to politely ask the tough questions.

 

COQ:  Cost of Quality System

One of the fundamental tools for assessing the relative strength of a process, and quantifying improvements made over time, Cost of Quality (COQ) can be used by management to identify the priorities and focus attention and effort of all employees onto the essentials.

 

Critical Chain Project Management (CCPM)

 

Energy Conservation, Efficiency, & Management

PQA's personnel have over 20 years expertise in Energy Audits; Energy Conservation Ideas & Project Identification; Steam load balancing & optimization; Real-time energy efficiency scorecards; Water & condensate balance, recovery, & conservation.  More recently, PQA has offered Expert systems to recommend optimum process settings, Pinch Analysis for Process Optimization of heat exchanger networks, analysis of Co-gen, HRSG, steam generation, and boiler efficiency.  PQA can do Energy Audits, Feasibility Studies, Energy Project detailed design, Project Management, implementation, & training.

 

Environmental Management

ISO 14001 Environmental Management has been growing at an exponential rate since its introduction in1995.  PQA offers environmental Risk Assessments, auditing, strategic planning, and implementation.

 

Examples of Work PQA has Performed

PQA has been in business for over 17 years.  Here are some examples of the work we have done for our clients.
 


ISO Management Standards

PQA offers a wide variety of implementation, consulting, ISO training courses on the ISO Management standards, HACCP (Food & Drug processing) and GMP.  Included in the ISO standards PQA covers are ISO 9001 (Quality Management), ISO/TS 16949 (Automotive Parts Quality, International), ISO 13485 (Medical Device), ISO 46001 (CE mark for Quality), ISO 14001 (Environmental), ISO 17025 (Laboratory), ISO 18001 (Health & Safety), etc.


Lean Manufacturing

Maximizing value and speed, while minimizing waste, inventory and control. PQA offers full-service Lean Manufacturing consulting, Lean training courses, implementation, and assessment.  PQA offers a comprehensive package of training courses in Lean, consulting, assessment, and implementation assistance.  Lean can be done with 6 Sigma, or Theory of Constraints (TOC).

 

Pinch Analysis

PQA's personnel have over 20 years expertise in Energy Audits; Energy Conservation Ideas & Project Identification; Steam load balancing & optimization; Real-time energy efficiency scorecards; Water & condensate balance, recovery, & conservation.  More recently, PQA has offered Expert systems to recommend optimum process settings, Pinch Analysis for Process Optimization of heat exchanger networks, analysis of Co-gen, HRSG, steam generation, and boiler efficiency.

 

Process Engineering

PQA has a Certificate of Authorization from Professional Engineers of Ontario, and is authorized to provide Professional Engineering services to businesses in Ontario, Canada and elsewhere.  Our expertise includes manufacturing process control, safety audits, risk assessments, energy conservation & conversion, process design, and numerous other topics.


Process Quality News

PQA's monthly newsletter on process quality, business excellence, Lean, 6 Sigma, Total Quality Management (TQM), and stakeholder satisfaction (customers, suppliers, employees, shareholders, etc.). View and print copies of Process Quality News as far back as 1994.  Sign up to receive Process Quality News by email, mail, or fax.
 


Productivity Enhancements
First you get good, then you get fast.  Today, the leading competitive factor is time.  How fast can you go?  Productivity includes time, quality, and costs to give the maximum benefits from the minimum investment.  You need nothing less.  PQA has the expertise to quickly assess your processes, benchmark them against the ideal, then get you a plan for capturing the available improvements within your current constraints.


Project Management via Critical Chain (CCPM)

Critical Chain Project Management (CCPM) is the first major advance in Project Management principles since the 1950's. It allows you to get your projects completed 10% to 50% faster with the same or better cost and quality.  PQA offers Critical Chain (CCPM) training courses, consulting, assessment, and implementation assistance.

 

Research & Development

PQA is trained and experienced in Design of Experiments, analytical problem solving, product & process development, and applied research.  We can help map the optimum direction for your research dollars, as well as ensure they are effectively spent through Critical Chain Project Management

NRC (National Research Council) and SR&ED (Scientific Research & Experimental Development) funding programs can provide non-repayable grants and rebates that could pay 50%, 80%, or 100% of the cost of doing business.  Frequently, PQA finds that normal operations (a necessary cost) could be re-defined as R&D, making it eligible for government funding.  Everyone (some may need a little help from PQA to get started) can apply, but only a fraction survive the scrutiny of the application process, or the government audit that occurs before you get the refund cheque.  Let PQA help you ensure you get the full amount you deserve on your R&D grants and subsidies.


Six Sigma

Six Sigma was developed to create profit-based focus on improvements by an infrastructure of change agents throughout the organization.  Six Sigma emphasizes breakthrough rates of improvement, and focuses on world class performance to achieve organizational success. PQA offers Six Sigma (6 sigma) training courses, implementation, consulting, assessment, and improvement.  PQA also acts as our Client's outsourced Master Black Belt, and Green Belt.

 

Surveys & Questionnaires

PQA has developed numerous of paper-based and Internet-based surveys for clients.  The surveys can be standard templates or customized to the client's exact needs.

Through carefully constructed and balanced survey questions, PQA ensures you get the answers you need to take immediate action.  This ensures that the survey doesn't raise more questions than it answers.

PQA offers detailed statistical analysis to maximize the value extracted from the survey data.

 

Training Courses & Workshops

PQA provides public training courses, workshops, and in-house customized training courses.  Browse through the upcoming workshops and course descriptions or find a workshop in your city.

 

Water Treatment, Ion Exchange, Boiler Feedwater, Drinking (Potable) Water, & Effluent

Partnering with CTGIX Services Inc., PQA has assisted organizations analyze their water usage, water quality, water management & metering systems, and water treatment solutions (chemical, ion exchange, filtering, and related systems.  See CTGIX's website for details. http://ctgix.com


Whitepapers & Special Reports

PQA has written a number of Whitepapers and Special Reports for in-depth analysis of different industries and situations facing them.  Some of these are available for free from this Website, or can be purchased from PQA (from PQA's On-line Store or by contacting PQA).

 

Work-Study Program for Certification to International Certified Management Accounting (CMA) Designation

PQA trains business graduates to earn their Certified Management Accounting designation by providing them with relevant work experience both in the financial and managerial accounting fields.  The International CMA requires 2 years of accounting/research/consulting experience as well as successful completion of a 4 part exam.  PQA provides the business graduates with a work-study program that has had as high as a 92% pass rate for CMA certification.


Work-Study Program for Management Consulting

PQA offers a training course for business graduates to become Management Consultants in the fields of Operations Management and Quality Management.  We will provide you with relevant work experience in the quality and management field that can lead to professional certification in 3 categories.
 

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